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Control Intelligence

Welcome to Control Intelligence, a ControlDesign.com podcast that goes deep inside the automation and technology that machine builders, system integrators and end users rely on to keep production humming efficiently

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AMT’s Doug Woods: What’s in store at IMTS

In this episode of Control Intelligence , editor in chief Mike Bacidore spoke with Doug Woods, president of the Association for Manufacturing Technology , which hosts the International Manufacturing Technology Show (IMTS) September 14-19 at Chicago's McCormick Place. In this interview, Woods explains the missions of the association and the exhibition, which is the western hemisphere's largest…

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The future of system integration: CSIA CEO Adrienne Meyer shares a vision based on learning

In this episode of Control Intelligence, editor in chief Mike Bacidore spoke to Adrienne Meyer, CEO of the Control System Integrators Association , about the experience she brings from the Open DeviceNet Vendors Association and her MBA studies at the University of Michigan. In this interview, Meyer shares what she’s learned over the course of more than a year at the helm of CSIA, most of which…

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Top 20 practices for securing PLCs from cyberthreats

In this episode of Control Intelligence, editor in chief Mike Bacidore spoke to Jagannathan Raghunathan, director of cyberphysical security services at Bureau Veritas, about the recent CISA alert. Raghunathan is also co-chair of the PLC Security Top 20 List. In this interview, he outlines how the PLC Security Top 20 List addresses programmable logic controller (PLC) vulnerabilities by offering…

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What happened with the CISA wastewater cybersecurity alert?

The Cybersecurity & Infrastructure Security Agency (CISA) issued an alert on July 30 regarding a significant increase in cyber threat actors targeting programmable logic controllers (PLCs) in the water/wastewater sector. In this episode of Control Intelligence, Control Design’s longest standing columnist, automation industry veteran Jeremy Pollard, spoke with Mike Bacidore about the…

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What can terminal blocks do for you?

A terminal block is a place to connect a wire to another wire and create a junction point. Picture a terminal block as an intersection on a two-way or four-way highway. In this episode of Control Intelligence, written by contributing editor Tobey Strauch, editor in chief Mike Bacidore discusses terminal blocks.

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Uses for industrial PCs vs. PLCs

Hardware independence is what PC-based control promised back in the 1990s. You can run any software on any hardware you choose. In this episode of Control Intelligence, written by contributing editor Jeremy Pollard, editor in chief Mike Bacidore compares the uses of PLCs and industrial PCs.

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The role of transducers in wireless networks

Factory OT uses wireless networks regularly to interface the physical world and the digital world. Transducers make this connection possible. A transducer is a component that converts one form of energy to another. Industrial controls capitalize on this device by utilizing the convenience of wireless in safety, remote and environmentally challenged environments. In this episode of Control…

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How to use variable frequency drives as predictive maintenance tools

Using vibrational analysis tools that can sense wear, imbalance, noise or harmonics can help identify machinery issues prior to failure. This allows for correcting those issues at a more convenient time, such as scheduled downtime, and avoid costly catastrophic failure. In this episode of Control Intelligence, editor in chief Mike Bacidore shares how variable-frequency drives can be used for…

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Running a motor at 175% load: should you do it?

Sometimes motors can run at 175% of their rated load continuously, but the conditions should be specified within boundaries of the system. When we talk about running a motor at 175% continuously, it means the expected current load or the torque will be at roughly 175% of its rated full load Amps. In this episode of Control Intelligence, written by contributing editor Tobey Strauch, Mike Bacidore…

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Beckhoff USA’s Jeff Johnson explains how mechatronic forces make waves

Beckhoff’s XTS linear transport system, No Cable Technology and EcoLine motor modules are part of the Beckhoff mechatronics portfolio, which is under the supervision of Jeff Johnson, mechatronics product manager at Beckhoff USA.

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Brian Romano discusses PLC coding, IT/OT convergence and more

In this episode of Control Intelligence, Mike Bacidore is rejoined by Dr. Brian Romano, director of technology development at Arthur G. Russell Company. With more than four decades of experience in industrial automation and control systems engineering, Romano's career has centered around innovation, leadership and a forward-looking commitment to advanced technology in manufacturing. His work…

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